World’s First Bio-based Solar Panel Backsheet Now Qualifies for Commercial Production after Completion of Research and Development Phase
6:05 am EST, Wednesday November 4, 2009
SANTA CLARITA, Calif.–(BUSINESS WIRE)–BioSolar (BSRC), developer of a breakthrough technology to produce bio-based materials from renewable plant sources that reduce the cost of photovoltaic (PV) solar cells, announced today that the research and development phase for the company’s proprietary BioBacksheet™-C has been completed. Now qualified for production, the BioBacksheet™-C, designed for traditional silicon (c-Si) photovoltaic solar panels, will be the company’s first product to become available commercially.
“Designed specifically for cost-sensitive, economical PV solar cell modules, we expect the BioBacksheetTM-C to be instrumental in driving down the cost per watt of solar power,” said Dr. David Lee, President and Chief Executive Officer of BioSolar. “An initial full production run was recently completed at one of our manufacturing partners and samples will be available for all interested PV module manufacturers shortly.”
BioSolar is working to make solar power “greener” and more affordable by developing natural, non-toxic alternatives to the petroleum-based film in use by most silicon-based solar module manufacturers today. Its proprietary line of BioBacksheets™, made from renewable plant sources rather than petroleum, meets or exceeds the characteristics of various testing and performance standards for the PV industry and are expected to cost significantly less than current petroleum-based films.
“BioBacksheet™-C meets or exceeds all industry standard qualifications,” said Dr. Stanley B. Levy, Chief Technology Officer of BioSolar. “They have been tested and passed some of the most rigorous tests of UL 1703, the Underwriters Laboratories PV certification standard, including the damp heat test, where the module is exposed to 85 degrees C and 85% RH for 100 hours and the wet Hipot test, which is a measure of short circuit resistance after the module has been submerged in water.”
“BioBacksheet™-C is a two component system that is highly water resistant and contains high dielectric strength material combined with cellulosic film,” added Dr. Lee. “The substrate is a cellulosic material coated with a proprietary material to reduce the water vapor transmission rate and to increase abrasion resistance.”
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Solar Industry Magazine Publishes “Photovoltaic Backsheets: A Brief History and Technical Analysis” Authored by BioSolar’s CTO Dr. Stanley B. Levy
6:05 am EDT, Tuesday October 20, 2009
SANTA CLARITA, Calif.–(BUSINESS WIRE)–BioSolar, Inc. (BSRC), the developer of a breakthrough technology to produce bio-based materials from renewable plant sources that reduce the cost of photovoltaic solar cells, announced that Solar Industry magazine published an article on photovoltaic backsheets authored by BioSolar’s Vice President and Chief Technology Officer, Dr. Stanley B. Levy.
In this month’s edition of Solar Industry Magazine (Volume 2I, Number 9), Dr. Levy’s article “Photovoltaic Backsheets: A Brief History and Technical Analysis,” provides a technical analysis and explores the history of backsheets used in the manufacturing of solar panels, and their increasing role in achieving grid parity.
“Backsheets have more or less been taken for granted in photovoltaic (PV) module construction,” notes Dr. Levy. “The photovoltaic industry represents a large and rapidly growing market. This means increased demand for backsheets, which may lead to shortages of traditional materials. Because of this increased demand, it is expected that new backsheet materials of all types will be looked at very carefully.”
Dr. Levy’s article explores the evolution of the most common backsheets in use today and how the technology behind them is advancing to meet the increasingly stringent demands of a growing PV industry.
“The traditional backsheets are produced mainly from polyester and Tedlar films. Polyester is made from petroleum and Tedlar is solvent-cast using DMAC, a highly toxic industrial solvent. Both of these products defeat the purpose of clean, green energy. As the demand increases, so does this issue. Interlayer delamination is still considered a problem with traditional backsheets.”
Levy offers insight on the challenges and opportunities presented in the use of evolving biopolymers such as PLA (polylactic acid) resin, cellulosic materials produced from cotton and Nylon 11, which is made from castor beans.
“One challenge facing bio-based backsheets to rapid market acceptance may be the generally accepted notion that bio-based polymer applications have primarily been used where biodegradability is required, even though bio-based backsheets possess equal or better long term durability compared to traditional backsheets.”
Recognizing that significant cost reduction of all PV module components is required in order to attain grid parity, Levy says, “Cost is always a challenge. Significant cost reduction of all PV module components is required in order to attain grid parity… Bio-based backsheets have a definite edge over traditional backsheets, however, due to their potential to be much cheaper than their traditional counterparts.”
Levy brings over four decades of engineering expertise and technical experience in the areas of plastics and film development to his current role as vice president and chief technology officer of BioSolar. A holder of a dozen patents and numerous industry awards for technical excellence, he helped lead the polymer revolution during his 27-year tenure with DuPont, the globally-renowned science company, where he contributed his technical expertise to the development of many of the industry’s highly successful, premiere film materials, including: Teflon, Mylar and Kapton. He was formerly a consultant on module packaging for photovoltaic manufacturing companies including: Global Solar, MiaSole, and Solar Integrated Technologies. In addition, he is a member of the National Renewable Energy Laboratory’s Thin Film PV Module Reliability Team.
Levy holds a Ph.D in Mechanical Engineering from the University of Connecticut, a Master of Science in Mechanical Engineering from the University of Connecticut and a Bachelor of Science in Mechanical Engineering from the University of Rhode Island.
About Solar Industry
Each month, Solar Industry offers industry participants probing, comprehensive assessments of the technology, tools and trends that are driving this dynamic energy sector. From raw materials straight through to end-user applications, the publication’s feature articles capture and analyze the critical details that help professionals stay current and navigate the solar market. For more information, visit www.solarindustrymag.com.